Boss MIG 165 Manuel d'instructions

1Please read and understand this instruction manual carefully before the installation and operation of this equipment.OPERATING MANUALKUMJRRW150KUMJRR

10Installation set up for MMA (Stick) Welding with XA-MIG200 RAZORWELD (1) Turn the power source on and select the MMA function with the MMA/M:8 sel

11MMA (Manual Metal Arc) WeldingOne of the most common types of arc welding is manual metal arc welding (MMA) or stick welding. An electric cur-rent i

1213Electrode Size Average Thickness Maximum Recommended of Material Electrode Diameter 0.03 - 0.07 inches 0.09 inches 0.07 - 0.19 inches 0

13(2) Set Standard/Spoolgunselector switch inside door to Standard (3) Connect MIG torch (5) Connect the gas line to the regulator and connect to the

14Continued set up for MIG with Gas for RAZOR 150/195 MIG(9) Align the wire into the groove of the drive roller and close down the top roller making

OSD ISD V Groove Drive Roller - Steel Wire Part Number Description MIG150 MIG195 0.6-0.8V30/10 0.6-0.8V30/22 Drive Roll V Groove 0.6-0.8mm

16Wire Installation and Set Up GuideAgain the importance of smooth consistent wire feeding during MIG welding cannot be emphasized enough.The correct

17Set Standard/Spoolgunselector switch inside the door to Standard (3) Connect MIG torch Set MMA/Mig selectorswitch to MigIMPORTANT : When connecting

18(8) Feed wire over the drive roller into the outlet guide tube, Push the wire through approx 5.9". Use a Knurled Drive Roller of the correct si

19Mig Torch Liner Installation(1) Lay the torch out straight on the ground and remove the front end parts (2) Remove the liner retaining nut.(3)

2WARRANTY• 3 Years from date of purchase.• JASIC Technologies America Inc Ltd warranties all goods as specified by the manufacturer of those good

20 Torch & Wire Feed Set Up for Aluminium Wire(1) Lay the torch out straight on the ground and remove the front end parts (2) Remove the liner

21(11) Install a U groove drive roller of the correct size for the diameter wire being used.(17) Fit the remaining front end parts to the torch neck r

22Installation set up of the Spool Gun for RAZOR 150/195 MIG(1) Switch on the machine, select the MIG function with the MMA/Mig selector switch. (2)

23Continued set up of the Spool Gun with RAZOR MIG150/195(9) Connect weld power lead to GAS (10) Take the Spool Gun and push the Cover Release Butto

24MIG (Metal Inert Gas) WeldingDenition of MIG Welding - MIG (metal inert gas) welding also known as GMAW (gas metal arc welding) or MAG (metal activ

25The wire approaches the work piece and touches the work cre-ating a short circuit between the wire and the base metal, because th

26Basic MIG Welding .10°wire pointed ahead of bead wire pointed back into beadtravel direction travel direction travel direction(A) Push Technique(B)

27Travel Angle - Travel angle is the right to left angle relative to the direction of welding. A travel angle of 5°- 15° is ideal and produces a good

28Travel Speed - Travel speed is the rate that the gun is moved along the weld joint and is usually measured in mm per minute. Travel speeds can vary

WELDING WIRE DIAMETER CHART RECOMMENDED WIRE DIAMETERSMATERIALTHICKNESS24 Gauge (.60mm)22 Gauge (.75mm)20 Gauge (.90mm)18 Gauge (1.0mm)16 Gauge (1.2mm

CONTENTS PAGEWarranty 2 Technical Data, Product Information 4-5Safety - Cautions 6-8 Machine Layout Pictogram 9 Installation & Operation for MM

Torch Model Description Part Number 15ft Welding Torch c/w Euro Fitting TWC2-15FTE These parts are manufactured in China and are offered as re

TWC2 Contact Tips Part Number Description PWGA14-30 Contact tip 0.8mm / 0.030” QTY10 PWGA14-35 Contact tip 0.9mm / 0.035” QTY10 PWGA14-40

Torch Model Description Part Number Spool Gun x 19ft SPG200II Spare Parts Part Number Description 1 LMZ2017 Speed Adjusting Kno

SPG200II AMP SPOOL GUNFront end consumables SPG200II Contact Tips Part Number Description PWGA14-30 Contact tip 0.8mm / 0.030” QTY10 PWGA14-3

341: Excessive SpatterPossible Reason Suggested RemedyWire feed speed set too high Select lower wire feed speedVoltage too high Select a lower voltage

351: No wire feedPossible Reason Suggested RemedyWrong mode selected Check that the TIG/MMA/MIG selector switch set to MIG positionWrong torch selecto

361: No arc Possible Reason Suggested RemedyIncomplete welding circuit Check earth lead is connected. Check all cable connections. Wrong mode selected

37At initial set up and at regular intervals we recommend to check for gas leakage. Recommended procedure is as follows:1. Connect the regulator and g

38Spare Parts Identification - KUMJRRW150MIG1917 182021123410678912131614151122 23 2425 265 Description Part Number 1 Carry handle 100434782 Fro

39Spare Parts Identification - KUMJRRW195MIG1917 182021123410678912131614151122 23 2425 265 Description Part Number 1 Carry handle 100434782 Fro

4MIG/MMA - 150 Amp DC Welding Machine Lightweight & Portable Welds: Steels, Stainless, Cast Iron, Bronze, AluminiumTechnical DataPower Supply / Ph

40WARRANTYJasic Technologies America Inc (‘us’, ‘we’) warrants that the following products under Razorweld supplied by us and purchased by you from an

41JASIC Technologies America IncWARRANTY / RETURNS / EXCHANGESWe understand that sometimes a product may need to be returned. If you have purchased fr

42WARRANTY EXCLUSIONSThis Warranty covers Material and Faulty Workmanship defects only. This Warranty does not cover damage caused by:• Normal wear

43© JASIC Technologies America Inc 2013Razorweld • PROUDLY DESIGNED & TRUSTED IN AUSTRALIAUNIMIG WELDERS19858519EST.Razorweld • PROUDLY DESIGNED

5MIG/MMA - 195 Amp DC Welding Machine Lightweight & Portable Welds: Steels, Stainless, Cast Iron, Bronze, AluminiumTechnical DataPower Supply / Ph

6SAFETYWelding and cutting equipment can be dangerous to both the operator and people in or near the surrounding working area, if the equipment is not

7Fire hazard. Welding on closed containers, such as tanks,drums, or pipes, can cause them to explode. Flying sparks from the welding arc, hot work pi

8CAUTION1. Working Environment.1.1 The environment in which this welding equipment is installed must be free of grinding dust, corrosive chemica

9FRONT PANEL LAYOUT1. Mains Power LED2. Thermal Overload LED3. Wire Feed Adjustment Knob (MIG/MAG)4. Voltage Adjustment Knob (MIG/MAG)5. MIG/MMA Selec